Automotive · Inspection Equipment · Reliability Testing

Automotive-Grade Hose Inspection Equipment

Designed to verify automotive fluid hoses, including windshield and headlamp washer lines. Air-pressure testing checks sealing performance, while airflow testing detects kinks and blockages to ensure components meet automotive quality requirements.

Under Development
Automotive-grade hose inspection equipment prototype

Core Inspection Capabilities

Air-Pressure Leak Testing

Precision air-pressure sensors verify sealing performance at every hose connection and detect small leaks promptly.

Airflow Blockage Detection

Airflow analysis quickly identifies kinks, blockages, and other restrictions to ensure an unobstructed flow path.

Data Logging and Traceability

Automatically records every inspection, supports historical queries and report exports, and meets quality traceability requirements.

Project Background

Leak testing for automotive hoses is critical to fluid-system quality control. Traditional methods are slow and imprecise. This equipment combines pressure-decay and airflow analysis to inspect sealing failures, kinks, blockages, and related failure modes.

Technology Stack

PLC MCGS SolidWorks 3D Printing Analog Sensors

Electrical Control Cabinet

The equipment includes an electrical control cabinet, pneumatic control unit, and touchscreen. The cabinet integrates the PLC and data-acquisition modules, while high-precision proportional valves and sensors ensure inspection accuracy and stability.

Electrical Control Cabinet
Equipment pneumatic system

Pneumatic System Design

The modular pneumatic system supports positive- and negative-pressure inspection. Precision regulators, filters, and an air reservoir provide a stable, clean air supply for accurate results.

Touchscreen Interface

An industrial touchscreen provides an intuitive interface for configuring inspection parameters, viewing live data, querying history, and exporting reports.

Touchscreen interface
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