Wire Harness Configuration and Circuit Lookup
Scan with Android to retrieve Circuit and KIT information in seconds, manage data and email centrally on the Web, and maintain business continuity with primary and backup nodes.
Core Highlights
Android Scan Lookup
Scans barcodes to identify KIN/KSK numbers and returns Circuit branches, KIT wire posts, module mappings, and other details in seconds.
Web Data Management
Centrally manages orders, wire lists, and KIT data through a Web dashboard, with bulk CSV import and export and automated email delivery.
Primary and Backup Nodes
Uses a dual-port deployment with the primary system on 13000 and backup system on 14000. Maintenance mode affects only the primary system, while the backup remains available.
Project Background
B10 Wire Harness configurations contain a large number of complex Circuits, making drawing lookups slow and error-prone for production operators. This in-house Android scanning and Web management system retrieves Circuit branches and KIT information in seconds, centralizes data and email delivery, and uses primary and backup nodes to maintain business continuity.
Technology Stack
Feature Details
Android Scanning and Circuit Lookup
Supports mainstream barcode formats including CODE128, EAN-13, and QR codes. After scanning, it automatically identifies the KIN/KSK number and uses 3 retry validations to ensure data accuracy. Circuit results display branches, pins, cross-sectional areas, and colors in a two-level expandable list with custom grouping support.
KIT Wire Post Information Lookup
KIT results are paged through ViewPager and can switch between "By Location" and "By Prefix" views. Wire post locations and module mappings are easy to scan, helping production teams locate connection points quickly.
Web Data Management, Import, and Export
The Web dashboard provides create, read, update, and delete operations for order, wire, KIT, and module mapping tables. It supports bulk CSV/Excel import and export, optimized KSK-based wire/KIT/module endpoints, and batch queries with millisecond response times.
Email Delivery and Maintenance Mode
A built-in email Worker monitors the mailbox, parses order HTML, and stores the results, with allowlist and test-send support. Maintenance mode switches in one step and affects only the primary port; the backup system continues serving queries to keep production running.